Generate GS1-128 barcodes

Generating GS1-128 barcodes

GS1-128 was defined to provide a global standard for information interchange throughout the supply chain. This standard is represented as one or more barcode symbols encoding data and containing information about the shipped goods, such as global unique identifiers, quantity, weight, expiration dates, and much more.
GS1-128 is not a barcode symbology, but rather a collection of Application Identifiers (AI) that define specific pieces of information and contexts.

Full Application Identifier list

Once the information has been defined, it is encoded using the Code 128 barcode symbology. A special character (FNC1) is used at the top of each GS1-128 barcode symbol and as a terminator character for Ais with variable length.

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1 – GS1-128 and Labeljoy

Labeljoy can generate GS1-128 barcodes (both in Full and Trial Version) and will solve most of the complications associated with generating fully compliant GS1-128 barcode symbols, in the background.
This includes:

  • Simplified data enter
    Just enter the AI ​​sequence in readable format and Labeljoy will validate it through the internal GS1-128 engine and either generate the corresponding symbol or display an error message explaining the problem.
  • Modulo 10 check digit generation
    If the AI ​​requires a check digit, just enter any number. Labeljoy will replace it with the corresponding Modulo-10 check digit.
  • AI sequence validator
    AI concatenation is subject to comply with certain rules. For example, when using AI 02 (Number of containers) the symbol should also encode AI 00 (Serial Shipping Container Code) or AI 37 (Number of Units Contained). Labeljoy will optionally check if the AI sequence entered is fully compliant.
  • FNC1 management
    The FNC1 special character is added automatically wherever needed.

Basically, you just have to enter your AI sequence and data. For example, when entering the text (00)123456789012345678, Labeljoy will create a GS1-128 barcode symbol that will comply with the Application Identifier (00) Serial Shipping Container Code (SSCC-18).

GS1-128 example

GS1-128 symbol generated by Labeljoy encoding the text (00)123456789012345678, which corresponds to AI 00 (SSCC-18).
Note that the last digit in the symbol is 5 (not 8) because it is the correct modulo 10 check digit.

2 – Creating a SSCC-18 barcode

Start by creating a new label that contains a SSCC-18 (Serial Shipping Container Code) barcode that complies with GS1 AI 00. To create this barcode, the following information is needed:

  • The GS1 company prefix. This information is issued by the local GS1 authority. The length may vary between 7 and 10 digits.
  • The serial number. This information can be any number between 6 and 9 digits.

As the name implies, the SSCC-18 symbol contains 18 digits organized as follows:

  • Prefix: 1 digit, free use. Can be used to expand the serial number.
  • The GS1 company prefix: 7 to 10 digits.
  • The serial number: 6 to 9 digits, depending on the length of the GS1 company prefix.
  • Check digit: Modulo-10 check digit, 1 digit.

In this example, we assume that the GS1 company prefix is the following 8-digit number: 12345678. The shipping serial number is 4567.
To convert this information into a valid SSCC-18 barcode, the following information has to be entered in Labeljoy:

  • (00): The SSCC-18 Application identifier.
  • 0: Prefix (the serial number does not have to be extended).
  • 12345678: GS1 company prefix
  • 00004567: serial number. This number has to be padded with zeros, since the SSCC-18 code has to have 18 digits.
  • 0: check digit. Just enter zero and Labeljoy will calculate the check digit for us.

Insert the resulting text in Labeljoy: (00)012345678000045670:

Lablejoy GS1-128 creator

And this is the corresponding barcode symbol generated:

SSCC-18 barcode

 Download this Labeljoy file

As you can see, the last digit is now 8 since it is the correct modulo-10 check digit.
Also note that the option Check AI Sequence is disabled since this specific AI is independent of others. If we had activated the option, nothing would have changed anyway.

3 – The Global Trade Item Number (GTIN)

GTIN is a number that uniquely identifies a product throughout the world. In the GS1 system it corresponds to AI 01.
It consists of 14 digits, the last of which is the check digit.

Basically, it is the GS1 version of the global product identifier, whether this is EAN-13, UPC-A, UPC-E, EAN-8, or ITF-14. The GTIN number is also issued by local trade authorities, which vary from country to country.

For example, if you are in North America, your product will most likely be globally identified by a 12-digit UPC-A number. To convert this information to the GS1 version, just prefix this number with two zeroes. If you are in Europe, your product will be identified by a unique EAN-13 number. In this case, you have to prefix it with a singe zero, to convert it into a GTIN-compliant number.
Note that zero-prefixing of your existing ID does not affect the modulo-10 check digit. Labeljoy will check this anyway, but probably nothing will change.

In this example, we assume that we are a European company whose product has the following EAN-13 global identification number: 2003659821451.
We will convert this to a GTIN number by adding the corresponding AI number and also prefixing with a zero to achieve the correct number of digits: (01) 02003659821451.

Now, if you enter this number in Labeljoy while the Check AI sequence option is checked, you will get the following:

Labeljoy error for GTIN barcode

Labeljoy detected that this particular AI cannot exist on its own, since it would have no meaning in the GS1 world. AI 01 was conceived to be paired with at least one other AI number that contains additional information about this particular item.
For example, we could add information about weight, dimensions or the quantity of items shipped.

So we add AI 30 (number of items), which indicates the number of items included in the shipping unit.
We pretend to be shipping 1200 units of our product.

Since AI 30 has a variable length, we do not have to add zeros. The text we enter looks like this:
(01)02003659821451(30)1200.
In terms of GS1 language, this shipping unit contains 1200 pieces of the EAN-13 article 2003659821451.

GS1 128 barcode configuration

Labeljoy validates this input, detects no problems and generates the following barcode symbol:

GTIN GS1 barcode

 Download this Labeljoy file

4 – A real example

We are now creating a real logistics label that follows the GS1 guidelines in this International Standard Logistics Label.

We start by setting Labeljoy to create a 105 by 148mm label (as described on page 24 of the GS1 document):

Custom label configuration

Note that the page size is slightly larger to leave room for margins. The layout must be created considering your printer and paper requirements.

We now add all the elements of the logistics label, which can be found on page 14 of the GS1 document:

Real world example GS1-128

 

 Download this Labeljoy file

This is a typical GS1-128 logistics label containing three groups of information: supplier, customer and carrier.
The top section contains shipping information, the middle section the visually readable data and the bottom section the barcode symbols.

5 – Connecting data

If the data displayed on your GS1 label is contained in a data source (Excel or Access file, SQL Server, MySQL, etc.), you need to connect your Labeljoy file to the data source and connect each element to the corresponding data set. For more information, please refer to this tutorial video.

For our example an Excel file is used:

Excel file to Connect

Not all the information we need on our label is ready for inserting. Some of the data needs to be computed by concatenating existing elements. We will see how to do that with Labeljoy.

But first we have to link the label to the data source. We could also use the Data wizard for this, but for the time being we are going to manually set up the connection using the Group settings form:

Excel file import configuration

Once the data has been loaded, the Filter and sorting tab should display a grid with the fields and data of the Excel file:

Filter and sorting of Excel file

When we confirm the data link changes just made, the page buttons in the top toolbar become active. We have a single label per page and since our data source contains 7 rows, Labeljoy allows scrolling through 7 pages, 1 row per page.

Now every variable element on the label must be linked to the correct field in the data source.
We start with the large ZIP field in the top right area:

Gs1 128 barcode from Excel file

As you can see, clicking the Field button displays a menu with the list of available fields. In this case, we need to link the Prefix and the Zip code fields by selecting them both, one after the other:

Filed in Barcode label

Next we will work on the destination address. The sender address remains unaffected, since always the same company will be shipping out the goods, we can leave the From field in its static form.
The To field has to be linked as follows:

Connecting data

Note the dash sign between the fields Prefix and Zip code and also the space between Zip code and City.

The fields Carrier, Order number and Gross weight can be linked directly to the corresponding fields of the data source, no additional linkage is required.

The field Delivery date needs special attention: the format of the date has to be defined. As indicated on the logistics label, this date has to be in YYYY-MM-DD format. With Labeljoy special formatting can be defined for each field added to the element.
Double-click the Delivery Date element, link it to the Delivery Date field, and click the link in the text box to bring up the Field Editing window:
Select the Quantity field from the drop down menu:

Delivery date field configuration

As you can see, we entered the correct date format in the Format text box. This instructs Labeljoy to display the date in that particular format.

Moving on, the Ship to post field is the concatenation of the ISO 3366 and the Zip code fields.
The same concatenation must be entered in the corresponding barcode element, only we need to prefix everything with the static text (421) to instruct Labeljoy to treat it as AI 421:

GS1 128 ship to post

The SSCC text element must concatenate the static text 0 (Prefix) 3453128 (a 7-digit made up company identifier), the value read from the field SSCC and manage the check digit.
Now, since prefix + Company identifier + Check digit sum up to a total of 9 digits, we need to ensure that the SSCC value read from the data source gets zero-padded properly so that the total number of digit is always 18.
Double click the SSCC text element and enter the static text 03453128. Now click on the Field button and select the SSCC field. Finally, click the Reference button and select the Modulo-10 Checksum reference.
Now click on the gray SSCC field to visualize the properties form. In the Format field, enter 000000000 (9 zero’s). In this way, Labeljoy will zero-pad each value until a total of 9 digits is reached. This will also properly handle the last row of the data source which happens to be made up of 5 digits instead of 4 like all the other rows.

Modulo 10 configuration

The Modulo-10 Checksum reference adds a Modulo-10 check digit to the number sequence immediately preceding its insertion point.

The same applies to the SSCC barcode element. It just needs to be preceded by the text (00) in order to instruct Labeljoy that it should be treated as AI 00.
For demonstration purposes we choose a different approach. Since Labeljoy knows this is a GS1-128 SSCC barcode element, we do not need to add the Modulo-10 Checksum reference at the end of the sequence. We only enter a static 0, which is converted to the correct modulo-10 check digit.

SSCC configuration

The final result are seven ready-to-print pages:

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 Final result 1  final result 2
 final result 3  final result 4
 final result 5  final result 6
 final result 7